A.Celli Paper ready to present the new generation iDEAL® Tissue Machines and E-WIND® winders
Among solutions for turn-key plants A.Celli Paper focuses on the new generation iDEAL® Tissue Machines and E-WIND® winders.
Roll Handling and Packaging developments complete the offer plus industrial automation – Industry 4.0 services – the main goal of which is production optimization. These technologies are particularly relevant to reducing waste, rejects, defects and costs.
As such A.Celli Group has developed and applied the integration of information received throughout the production cycle. In A.Celli’s smart factory, data are traced by devices far exceeding previous system limitations.
The entire reel handling and transfer process up to the automatic warehouse, is also facilitated using automated guided vehicles.
Elettric80 opens up its SMART BOX, connecting palletizer, slave robot, stretch wrapper and robotic labeler.
Particularly in the tissue sector, Elettric80 have implemented flexible, modular, integrated and automated solutions which allow planning and control of production, storage and shipping activities.
SMART BOX is a unique, sturdy, modular and extremely efficient solution launched by Elettric80 in 2017. Within a 10x7m space, it combines palletizing, stretch wrapping and labelling in a flexible and compact layout. SMART BOX offers multiple advantages such as high efficiency, reduced accumulations, low maintenance costs constant over time, thanks to the limited number of mechanical components. This new solution is easy to use and maintain, and thus has positive, long-term effects on the entire line.
The Digital Tissue™ project at Fabio Perini creates interconnected factories where automation and data will be the key for success
With the fourth industrial revolution being hyped in the tissue industry, the Digital Tissue™ project aims to empower Fabio Perini’s customers, creating a network of interconnected factories where automation and data will be the key for success. Fabio Perini wants to create a new culture in the tissue industry, leading customers to the creation of intelligent, efficient Smart Factories inspired by its innovative vision.
Digital Tissue™ is Fabio Perini’s solution to implement strictly connected Machines, Applications and Services, designed as the three foundational pillars of a Smart Factory.
It is the birth of a new concept of the tissue industry.
Futura reveals a new service portfolio and unique solutions within an integrated, Industry 4.0 production process
For Futura iT’s Tissue centers on the new service portfolio and FuturaLab, with its full-size R&D converting line.
An important part of Futura’s innovation activity is the development of solutions within an integrated, Industry 4.0 production process. The aim is to produce a better roll more efficiently, but this now depends not only on the adjustments possible on a converting line, but on gathering data and using that smartly to optimize the lines.
Innovations include: a unique automatic reel handling and processing system; a new embossing configuration concept; advanced dust control; ground-breaking rewinding; and leadership in Industry 4.0 integration.
Gambini’s “back to the tissue future” concept brings papermaking process to the converting line
Gambini introduces the suggestive “back to the tissue future” concept, which involves the tissue converting line making happen “after” what usually happens “before”.
Thanks to the exceptional nature of the new AirMill technology, Gambini brings a part of the paper mill process directly into the converting line, providing for the tissue base sheet characteristics that previously could only be obtained on the paper machine. AirMill improves bulk, strength, softness, absorbency and stability, while optimizing converting line flexibility and performance.
AirMill represents the first step of a revolutionary journey “back to the tissue future”.
MTC’s new FFW300 packaging machine achieves elevated production and increased flexibility
MTC’s range includes fully automatic lines for hand towels production with various kinds of fold (V, W and Z fold), fully automatic interfolding lines for V-folded facial tissue, complete automatic lines for napkins in bulk or flat configuration and the innovative REVO interfolders where single-folded and multi- folded products are obtained using a single paper feed.
MTC’s new FFW300 packaging machine achieves elevated production and increased flexibility. The machine runs at a constant speed and the plastic film packaging is regulated according to the height of the package and dimensions of the napkin directly from the operator via the control panel.
Omet introduces a new napkins digital inkjet printing unit – CHAMELEONbyOMET
Foremost among OMET’s innovations will be the new napkins digital inkjet printing unit. CHAMELEONbyOMET, already installed on several machines, can create something new every time, allowing market leadership and differentiation.
A PC installed on the machine receives the graphics and processes them according to operator-chosen parameters. The producer only needs the PDF file with the images for printing. CHAMELEONbyOMET can be installed in-line on OMET TV503 and can print at up to 200 m/min. (656 ft./min.).
Apart from this, OMET will introduce a new ASV line interfolded products line and several innovations for TV840 and TV503 napkins converting lines.
World preview of a new concept awaits at PCMC
PCMC will feature a world preview of a new concept. Sustainability, innovation, evolution and care: these are the company’s benchmarks summed up in a new term: Carevolution – We’ve got the real tissue solution.
PCMC will also demonstrate a new roll that after attentive research has finally become a reality and that unites all the inimitable characteristics of made-in-Italy technology created by PCMC.
In addition, PCMC’s new Carevolution has applied the same innovation and sustainability criteria to packaging, and during IT’s Tissue, a new concept of primary and secondary packaging will be demonstrated – something unique in the world of consumer rolls.
Quatis quality inspection among series of innovations at Pulsar
Pulsar Engineering’s QUATIS quality inspection machine identifies and discards non-compliant products in 100% of production. It provides upstream machines with the information required to meet quality standards and inform operators of necessary adjustments. Powerful vision systems and complex algorithms for image analysis allow the inspection of each product according to present parameters and single user requirements. Quality inspection developments for other product ranges will also be introduced.
The new MBF 20W for filling and closing pre-formed bags of up to 12 industrial rolls can fill and seal rolls with different formats/dimensions. It was developed within a series of bag filler units, for specific customer needs.
Energy performance dominates new solutions from Recard
In recent years, Recard has focused on developing projects to install tissue machines easily and economically with attention to energy performance, both from cost and environmental sustainability perspectives. The experience gained with the production and installation of over 130 tissue machines throughout the five continents has allowed studying, testing and attaining innovative solutions particularly in energy savings. The machines conceived with these new systems will be the focus of the Open House during the 2018 edition of IT’s Tissue.
Data revolution is key to TMC’s latest development
As leader in the design and production of primary and secondary packaging for tissue and nonwovens, TMC knows the new demands of Industry 4.0 and the importance of reading and interpreting the processes and key production indicators.
TMC has developed the DNA MAP (Machine Analytics Platform), which takes rough data and simplifies the results in relevant and valuable information. The information arrives at the TMC iCenter that assesses machine performance and proposes custom solutions to reduce costs and increase overall efficiency.
This further step ahead in smart manufacturing integrates new production technologies to improve processes and enhance system efficiency.
Toscotec, identified as one of the 1,000 most promising companies in Europe, presents TADVision™ and service developments
Earlier this year Toscotec was highlighted by The London Stock Exchange as one of the 1,000 most promising companies in Europe.
Toscotec can guarantee technological solutions for the tissue and paper industry: from complete production lines to rebuilds, from retrofit to the production of single components.
Toscotec’s Research & Development department will present the latest developments of Through Air Drying technology, new developments in the TADVision™ concept, and the latest customized solutions for energy saving in conventional machines.
The new Toscotec service division – YES (Your Expert Service) – will present its new services and will launch the new H24.